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聚酯及聚酯原料(PET)

由 PTA 与 EG 缩聚制得的 PET:纤维级与非纤维级切片,覆盖包装、电子、医疗、建筑与汽车市场。

聚酯及原料可溯源品质整柜海运技术支持
聚酯及聚酯原料(PET) — molecular structure

聚酯是由对苯二甲酸(PTA)与乙二醇(EG)缩聚生成聚对苯二甲酸乙二醇酯(PET)的高聚物,其中部分 PET 再经水下切粒制成切片。PET 分为纤维级与非纤维级聚酯切片。纤维级聚酯用于制造涤纶短纤与长丝,是供应给化纤厂家的原料,聚酯是化学纤维中产量最大的品种。非纤维级聚酯用于瓶、薄膜等,应用于包装、电子、医疗卫材、建筑与汽车领域。包装是非纤聚酯最大的应用市场,也是 PET 增长最快的领域。

配方组成

1. Polyester Filament & Staple Fiber

Conventional PET is rice-grain shaped with many varieties. Polyester fiber is made from PET by spinning and after-treatment, with 75% going into chemical fiber. According to textile requirements, it is made into polyester staple fiber and filament. Filament is a continuous yarn over a kilometer long, wound into packages; staple fiber is cut into lengths of a few to a dozen centimeters.

2. Polyester Chip (Polyester Slice)

PET is processed into chips of roughly 4×5×2 mm, classified by application into fiber-grade, bottle-grade and film-grade chips (differing mainly in process indicators). Fiber-grade chips are further classified by TiO₂ delustrant content: super-bright (bright), bright, semi-dull and (full)-dull, plus cationic polyester chips.

3. Polyester Film

Polyester film is made by extruding conventional PET into a thick sheet and then stretching it into a film. It is relatively expensive, typically 0.012 mm thick, and is commonly used as the outer layer of retort packaging with good printability.

4. Polyester Raw Materials

PTA and MEG are the main raw materials for polyester.

PTA Quality Certificate
项目指标
外观White powder
DMF color (5g/100mL)≤10
Acid value675±2 mg KOH/g
Residue on ignition≤6 mg/kg
Total heavy metals≤3 mg/kg
Iron≤1 mg/kg
4-Carboxybenzaldehyde≤25 mg/kg
p-Toluic acid≤150 mg/kg
Moisture≤0.2
△Y≤10
MEG Quality Certificate
项目指标
外观Transparent liquid, free of mechanical impurities
Ethylene glycol≥99.9%
Diethylene glycol≤0.050%
Color≤5
密度1112.8-1113.8 kg/m³
Moisture≤0.08%
Acidity≤10 mg/kg
Iron≤0.1 mg/kg
Ash≤10 mg/kg
Aldehyde content≤8 mg/kg
UV transmittance 220nm≥75%
UV transmittance 275nm≥92%
UV transmittance 350nm≥99%
Chloride ion≤0.5 mg/kg